American manufacturing is
critical to the development of NASA’s scientific instruments, satellites and
telescopes – specifically the James Webb Space Telescope. The telescope, often
referred to as JWST, will be the premier observatory of the next decade,
studying every phase in the history of our universe from the first luminous
glows after the Big Bang, to the formation of solar systems capable of
supporting life on planets like Earth, to the evolution of our own solar
system.
In order to observe these cosmic wonders, numerous
technologies have been developed here on Earth by American
manufacturers.
The heart of the telescope is its primary imager, an
infrared camera that will, among other things, detect light from the earliest
stars and galaxies in the process of formation. The Near
Infrared Camera (NIRCam) is equipped with coronagraphs, instruments that
allow astronomers to take pictures of very faint objects around a central bright
object, like stellar systems. Built by the University of Arizona and Lockheed
Martin, NIRCam will allow astronomers to determine the characteristics of
planets orbiting other stars.
JWST will house four primary instruments
on board. ATK developed and manufactured the special lightweight, high-strength,
cryo-capable composite structure that holds all those instruments.
The
instruments on board the Webb telescope must be cooled to a temperature below 50
degrees Kelvin to allow them to see these faint infrared emissions from
astronomical objects. The solution – large
sunshields acting as an umbrella to block the heat of the Sun. Sheldahl, a
Minnesota company that specializes in advanced coated films, developed
manufacturing techniques to apply the coatings to large continuous rolls of
Kapton, which make up the sunshade membranes. Those membranes are being built by
another American company, NeXolve. The sunshield membranes must fold around the
telescope before it deploys in space.
Perhaps the most impressive feature
of the Webb telescope is its mirrors,
which were manufactured entirely in America, from the raw material mined in Utah
to the forming, machining and polishing in Ohio, Alabama and California. Ball
Aerospace, Axsys, Brush Wellman, and Tinsley Laboratories developed new mirror
manufacturing technology to create the most advanced space telescope mirrors
ever produced. Each of the 18 primary mirror segments are made of beryllium,
which was selected for its stiffness, light weight and stability at cryogenic
temperatures. Bare beryllium is not very reflective of near-infrared light, so
each mirror is coated with gold. The microscopic gold coating enables the
mirrors to efficiently reflect infrared light (which is what the Webb
telescope's cameras see). In the last part of 2012, the secondary mirror and
three primary mirror segments were delivered by Ball Aerospace in a trailer
truck to Goddard Space Flight Center for assembly with the rest of the
telescope.
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